EV Packaging Solutions

PROTECTING EV PARTS THROUGHOUT THE SUPPLY CHAIN

ORBIS is a global leader in reusable packaging, providing a wide range of solutions tailored to meet the unique and complex needs of your Electric Vehicle supply chain.

Plastic Pallets

When it comes to packaging for EV and Powertrain applications, pallets play a crucial role in ensuring the safe and efficient transportation of components. At ORBIS, we offer a range of pallet options that are specifically designed to meet the unique requirements of these industries.

Pallets manufactured through processes like Structural Foam Injection offer exceptional durability and reliability, making them a popular choice for industrial and automotive sectors. With features like continuous lips for edge racking capability and compatibility with automation systems, these pallets are designed to enhance operational efficiency and versatility in handling and storage.

Whether it’s transporting powertrain components or longer battery modules, pallets like the 60×48 Industrial pallet are well-suited for the demands of the EV and Powertrain supply chain. Additionally, compatibility with other packaging solutions like totes or thermoform trays provides a comprehensive solution for companies looking to streamline their packaging processes.

EV Plastic Pallets
A group of collapsible bulk containers

Bulk Containers

ORBIS offers collapsible and nestable bulk containers designed for EV production, with various footprints to accommodate all parts. The HDMP series bins are collapsible and stackable for efficient transportation, with the ability to pack more bins per truckload compared to standard bins. Securely package and transport parts with ORBIS containers, saving time and costs in production.

ORBIS’ IonPak® is a certified plastic packaging solution for Lithium-Ion Batteries in Europe, offering cost savings and operational efficiency. The collapsible container securely holds batteries horizontally during transit, exceeding federal regulations for safety. ORBIS also provides performance testing services for large-format battery providers, ensuring high-quality and compliant packaging solutions. Partner with ORBIS for top-tier battery packaging needs.

Thermoform Dunnage

Thermoforming

ORBIS specializes in creating custom thermoformed packaging for various industries, including automotive. The lightweight and durable nature of thermoformed plastic makes it a preferred choice for packaging delicate automotive parts, such as lighting and interior trim components for electric vehicles.

Custom thermoformed packaging from ORBIS can be designed to securely hold and protect specific parts during transportation and storage. This not only ensures the safety of the components but also reduces the risk of damage or breakage during handling.

In addition, ORBIS can integrate features such as ESD protection and divider sets into the thermoformed packaging to meet specific requirements for automotive parts. The reusable nature of thermoformed packaging also makes it a sustainable option for companies looking to reduce waste and improve their overall environmental footprint.

Green Metal Bin ORBIS Metal Solutions

Metal Solutions

ORBIS provides durable metal solutions specifically designed to protect the high-cost, sensitive parts, and components of EVs throughout the supply chain. Our metal solutions are engineered to efficiently move, transport, and sequence specific parts, ensuring they are tailored to best fit the unique requirements of each product.

These solutions can be customized to any size, shape, capacity, or style to meet the diverse needs of the EV supply chain. By integrating metal racks, containers, and protective dunnage, workers can optimize their processes and enhance picking efficiencies on the production line. This strategic approach not only safeguards valuable EV components but also streamlines operations for increased productivity.

Supply Chain Excellence

By partnering with ORBIS, you can reduce costs and mitigate risks by utilizing our top-of-the-line accreditation with global reusable packaging certifications and customized dunnage solutions. Our expertise in supply chain visibility and optimization allows you to transport EV components more efficiently, securely, and with minimal waste, ultimately saving on cost.

Design Expertise

Designers and engineers play a critical role in ensuring the proper packaging of EV components, especially batteries. It is essential that the packaging is durable enough to safeguard the components during transportation, while also being lightweight to reduce the overall weight of the vehicle. Custom designs are often necessary to accommodate the unique size and shape of each component. Our team of skilled engineers and designers specialize in developing innovative packaging solutions that meet these specific requirements.

EV Trained

Proper handling and installation of EV parts is essential for the overall performance and safety of the vehicle. Our team of technicians and engineers went through HazMat training to learn how to safely handle, install, and package EV components. We provide hands-on training to ensure that individuals are equipped with the necessary skills and knowledge to work with EV parts.

Benefits of Reusable Packaging for EVs

Electric Vehicle Packaging

Reduces transportation costs

Protects sensitive parts

More effective fleet management

Support for automation and robotics

Customizable packaging solutions

Sustainability

Reusable packaging lasts many more cycles in comparison to their more traditional counterparts. Reusable, plastic pallets offer extended use with 200 cycles (and 71% reduced energy usage) when compared to its traditional wood counterpart that lasts only 11 cycles. Reusable packaging material can, at the end of its cycle, be recycled and reprocessed into new use

WHAT MAKES PACKAGING SUSTAINABLE

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